by Tony Norton » Thu Aug 17, 2006 12:55 pm
Tom:
A couple of things. If there is no counterweight and the shaft is there, chances are the diverter valve is there because it is welded to the shaft. Without the counterweight and temperature control spring, the diverter will float to whatever position it is confortable at. This will most likely be closed position which will divert hot exhaust gases up and around the intake manifold. This will have the effect of causing stalling when the engine is hot, reduced fuel mileage, and hard starts in the summer. During winter operation, engine operation MAY appear to be unaffected.
If you have the shaft there with the slot in the end and it is free, all you have to do is install the spring stop, temperature control spring, washer, and counterweight. Just make sure the shaft is rotated fully clockwise as this is the closed position of the diverter valve. The short leaf of the temperature control spring is placed in the slot on the shaft, and the long leaf of the spring rests on top of the stop.
If the shaft is binding up, I recommend that you replace the shaft, the bearings, and the diverter valve, as well as install the missing parts. It is fairly easy to do, but you will need a die grinder and a welder to remove and replace the diverter valve.
Tony Norton
Dumfries VA